Our Facilities

ABY™ has 5 units with more than half a million spindles in 3 countries. Equipped with highest levels of automation, integrated online process control systems and committed to customer service excellence.

Our Facilities

Manufacturing Facilities

  • Blowroom Section
  • Multi Mixer Section
  • Carding Section
  • Carding Section
  • Draw Frame Section
  • Draw Frame Section
  • Simplex Section
  • Ring Frame Section
  • Ring Frame Section
  • Winding Section
  • TFO Winding Section
  • Open End Spinning Section
  • Vortex Spinning Section
  • Vortex Spinning Section
  • Acrylic Dyed Yarn Production Section
  • Acrylic Dyed Yarn Production Section
  • Acrylic Dyed Yarn Production Section
  • Acrylic Dyed Yarn Production Section
  • Yarn in Bobbins
  • Yarn in Bobbins
  • Yarn in Cone
  • Acrylic Dyed Yarn

The manufacturing facilities of ABY™ are equipped with textile machineries from best in class suppliers globally and follow stringent quality control procedures to give you yarn which is globally benchmarkable. ABY™ uses machinery from Trutzschler, Schlafhorst from Germany; Howa, Toyota, Murata and Muratec from Japan; Reiter from Switzerland and Savio from Italy to new a few.

ABY™ has 5 manufacturing facilities producing 147,000 TPA - 3 of the units are based in Indonesia, 1 in Thailand and 1 in Philippines.

PT Elegant Textile Industry

PT. Elegant Textiles marked the Group's foray into Indonesia in 1973. From an initial capacity of 14,960 spindles, the capacity has now touched 170,400 spindles including the latest Vortex spinning technology with 960 MVS Positions. PT Elegant was the 1st spinner in Indonesia to adopt this technology in 2005.

The management system of PT Elegant Textile Industry is OHSAS 18001:2007 certified, the quality management system is ISO 9001: 2008 certified and the environmental management system is 14001:2004 certified.

PT Sunrise Bumi Textiles

Located at Bekasi, 28 KM from Jakarta, PT Sunrise Bumi Textiles was established in 1979 with 17,250 Spindles. It has now grown to 88,368 Spindles with 2,800 Open End Rotors.

The management system of PT Sunrise is certified OHSAS 18001:2007, the quality management system is certified ISO 9001: 2008 and the environmental management system is certified 14001:2004.

PT Indo Liberty Textiles

Established in 1995 with 21,120 Spindles, the facility is equipped with 181,836 Spindles and 4,440 Open End Rotors.

The company has been accredited for integrated management systems related to quality, environment, health and safety by attaining certifications of ISO 9001:2000, ISO 14001:2004 and OHSAS 18001:2007.

Indo Thai Synthetics

Indo-Thai Synthetics Co. Ltd. was the first overseas venture of the Aditya Birla Group. Established in 1970 with 12,768 Spindles, the capacity has grown to 74,592 Ring Spindles and 6560 Open End Spinning positions.

Indo Thai Synthetics management system has been certified meeting the requirements of IS0 9001:2008. Oeko Tex has certified raw white and dope dyed fiber quality from Indo Thai Synthetics to be in accordance with Oeko Tex Standard 100.

Indo Phil Textile Mills Inc

Established in 1978 with 15,000 Spindles and 500 employees, it has grown to 88,656 Spindles and is equipped with Worsted Spinning capability.

Indo Phil is the first textile company in the Philippines to receive the following management certification systems:

  • ISO-9002 for quality management
  • ISO-14001 for environmental management
  • ISO-9001- 2000 for upgraded quality management
  • OHSAS-18001 for occupational health and safety management
  • SA-8000 for social accountability management system
  • Oeko-Tex 100 for manufacturing environment-friendly products

ABY™ Spindle Installation Capacity Snapshot

Unit
Established In
Current Capacity
PT Elegant Textile Industry
1973
170,400 Ring spindles & 960 MVS Positions
PT Sunrise Bumi Textiles
1979
88,368 Ring spindles & 2800 OE Positions
PT Indo Liberty Textiles
1995
181,836 Ring spindles, 4440 OE Positions, 57,024& Ring spindles under expansion.
Indo Thai Synthetics
1970
74,592 Ring spindles & 6560 OE Positions
Indo Phil Textile Mills Inc
1978
88,656 Ring spindles & Worsted Spinning

ABY™ Centre of Excellence

Centre of Excellence
"Excellence is a continuous journey not a destination"

We are true to our core belief that excellence is a dynamic target. To continuously provide value to our customers and value chain partners, we have added with one more strategic initiative, Centre of Excellence by bringing a state-of-the-art, latest world class technology and production equipped from renowned manufacturers across the world at PT Indo Liberty Textile, Indonesia.

  • Blowroom
  • Blowroom
  • Multi Mixer
  • Multi Mixer
  • Carding
  • Carding
  • Draw Frame
  • Automation
  • Pilot Plant
  • Pilot Plant
  • Pilot plant
  • Pilot plant
  • Pilot plant

Pilot Plant

Equipped with a dedicated yarn sampling line, equipment for fibre and fabric testing, the CoE will enable us to provide quick and precise sampling service with facility to develop knitted and finished fabrics. This will help us to develop world class products in time to come.

Spinning pilot plant is equipped with following latest generation state of the art technology

  • Preparatory m/cs with provision of blending system

The ring frames are equipped to produce following specialized products.

  • Compact yarn
  • Slub yarn of different pattern
  • Siro yarn
  • Siro compact yarn
  • Spandex / Lycra® soft core yarn
  • Fine count yarn of Ne 50s – Ne 80s










Knitting

The knitting facilities includes circular knitting machines; single jersey & double jersey , one each; capable of regular & spandex fabric production. It also includes one flat bed knitting machine to make ribbed fabric.

Commercial Size Knitting Machine












Garmenting line

In this facility we are capable to conceive & develop various knitted garment with the help of a state of the art garment manufacturing line.

ABY™ Studio & Centre of Excellence

Along with excellence in technology aspects, the project is designed to bring a great flexibility and fusibility to run wide range of synthetic fibers to produce diversified product range like

Process Flexibility for Producing VAP

  • Highest flexibility in Blow room to produce diversified product range simultaneously
  • Five blow room can process five different material at a time

ABY™ Branded yarns

  • ABY Softura™ yarn , ABY Softura™ yarn Low Pill , ABY Flexo™ , ABY Style™ yarn

ABY Niche Blends

  • Bamboo , Nylon Wool Blends
  • Polyester OW , Bright, SD

ABY™ Yarn From Branded fibers

  • Modal/ Micro Modal/ Excel/ Trevira / Thermo cool® / Thermolite®/ CoolMax® 100 % and blends

ABY™ Classics

  • Poly / Rayon in different blend ratio
  • Poly / Viscose / Cationic Poly or Viscose / Wool/ Nylon Blend

ABY™ Techno Yarn

  • Compact yarn : suessen compact device for viscose compact yarn
  • Slub attachment : Caipo slub devise on 6 long ring frame for special affect yarn
  • Siro yarn : Siro spun device put on 5 long ring frame for Ne 40/2 – Ne 80/2 siro
  • Count Range: Fine count yarn of Ne 50s, 60s, 70s and 80s

Quality Control and R&D

Quality Control R&D Centre

  • QAD
  • QAD
  • QAD
  • R&D
  • R&D Knitting
  • R&D
  • R&D
  • R&D
  • Product Development

At ABY™, we produce yarn from the state-of-the-art technology, with world class machinery that is procured from renowned suppliers globally. Every ABY™ unit is equipped with integrated management systems encompassing ISO 9001:2000, ISO 14001:2004, OHSMS Certification by PSB, and OEKO-Tex certifications. Our OEKO-Tex certified products are safe to use.

To focus on modernization and up gradation with diversified technology, the ABY™ Research and Development Centre was established in Indonesia. Equipped with world-class R&D facilities encompassing fiber testing, fabric testing and dyeing facilities, this R&D centre enable us to study the emerging trends in fiber technology, textile technology and fashion. Thus we are able to keep pace with the changing market trends and achieve benchmark quality standards that meet every requirement in the value chain.

The Centre is ably supported by our Group’s R&D wing – the Textile Research and Application Development Centre, in India. The TRADC was established for research activities which include providing application development support to our value chain partners.

Together, the two R&D wings admirably support our efforts and our ability to develop innovative products and introduce Specialty Yarn in the market.

  • ISO-9002 for quality management
  • ISO-14001 for environmental management
  • ISO-9001- 2000 for upgraded quality management
  • OHSAS-18001 for occupational health and safety management
  • SA-8000 for social accountability management system
  • Oeko-Tex 100 for manufacturing environment-friendly products